EMS services
Discover our capabilities in contract electronics assembly. Thanks to many years of experience in manufacturing our own devices, we deliver even the most complex EMS projects.
From design to finished product
We offer comprehensive EMS services—from component purchasing and SMT/THT electronics assembly, through mechanical assembly and functional testing, to final commissioning and delivery of finished devices. A modern machine park, traceability system and experienced team ensure precision, repeatability and the highest workmanship quality. We guarantee flexibility and short lead times.
How we solve problems in electronics assembly
Problem
We have developed a new device that we want to launch, but we do not have our own assembly lines or accurate demand forecasts.
Solution
We offer comprehensive EMS services – SMT and THT assembly, mechanical and final assembly, functional tests, packaging and delivery. We also help optimize the design for easier and more cost-effective assembly depending on production scale.
Problem
Components purchased from local distributors may not be available on time, leading to delays and higher production costs.
Solution
At the customer’s request we provide end-to-end procurement of components and PCBs from proven suppliers worldwide. We optimize inventory based on demand forecasts, minimizing the risk of production downtime and ensuring continuity of project delivery.
Problem
The product must be assembled to the highest quality standards, and the customer requires full compliance with industry standards.
Solution
We have an implemented traceability system that monitors every assembly stage. Production is carried out in accordance with ISO 9001 and IPC-A-610, ensuring repeatability, reliability and the highest quality of finished products.
Problem
The technical and commercial details of the project cannot be disclosed to third parties, so the customer expects a confidentiality agreement.
Solution
We have an NDA template that we sign before documentation is provided. We can also accept the customer’s document. We care about trust and partnership from the first contact, ensuring full protection of confidential information.
Problem
The customer wants to verify the company’s technical competence and the system ensuring high and repeatable production quality.
Solution
We have an integrated quality and environmental management system ISO 9001 / ISO 14001 and apply IPC-A-610 standards. We invite customers to conduct an audit at our facility to personally assess our competences, processes and production quality level.
Explore our capabilities
Project analysis and preparation
We start the EMS service delivery process with a detailed analysis of the technical documentation and the BOM list. Our engineers help assess project feasibility and design solder paste stencils. If needed, we also prepare dedicated fixtures and assembly jigs. Our own machine park and experience in contract electronics manufacturing allow us to prepare the project efficiently and execute the order effectively.
Purchasing and inspection of components
At the customer’s request we handle comprehensive purchasing of electronic components and printed circuit boards (PCBs) from proven suppliers, and we also work with customer-supplied materials. Each board is automatically labeled, and the XRAY system provides precise counting and inventorying of components both before production starts and after it is completed. This gives the customer full transparency and control over component consumption.
SMT, THT assembly
We carry out SMT electronics assembly on PANASONIC and JUKI lines with automatic 3D AOI inspection on each assembly line. The implemented traceability system enables full monitoring of the production process at every stage. A dedicated through-hole assembly team uses a soldering wave and a THT soldering robot. We also perform PCB repairs, including reballing of BGA and μBGA packages. Production is carried out in accordance with ISO 9001 and IPC-A-610, ensuring high quality and repeatability.
Testing and final assembly
After assembly, electronic boards can be washed and protected with a conformal coating using spray or dip methods. At the customer’s request we perform programming and functional testing of devices. We also provide mechanical assembly, enclosure assembly and cable harnessing. Finished products are packed in ESD packaging and delivered as complete, tested electronic devices.
Our machinery park
Two SMT surface-mount assembly lines
We operate two SMT surface-mount lines with a combined throughput of over 150 000 components per hour. They enable single- and double-sided assembly of components from 0402 mm (01005”) up to advanced packages such as μBGA, QFN and QFP on boards sized from 50 × 50 mm to 510 × 375 mm.
An integrated traceability system ensures full identification of every production stage.
Two 3D AOI automatic optical inspection machines
3D AOI technology analyzes not only the surface but also component height, allowing detection of defects invisible to 2D systems.
3D AOI systems operate fully automatically on the production line.
Automatic soldering robot
A modern soldering robot provides automation of the soldering process for through-hole components in THT (Through-Hole Technology) as well as selective soldering, enabling precise and repeatable joining of components in electronics production.
This allows us to replace manual soldering, ensuring high precision, full repeatability and higher production efficiency.
XRAY component counter
The automatic XRAY system enables fast and precise component counting without opening packages. X-ray technology eliminates the risk of errors and significantly reduces inventory time. The device supports full resource traceability, increasing warehouse management efficiency.
EMC laboratory
Measurements of conducted and radiated emissions in accordance with the requirements of standards EN 55032, EN 55011, EN 61000-6-3 and EN 61000-6-4.
Tests are carried out using a GTEM cell, spectrum analyzers and EMI receivers.
Key figures
Why outsource electronics manufacturing to us
Individual approach and technical support
We tailor the production process to the customer’s needs, offering expert advice and support at every stage of project delivery.
Comprehensive Electronics Manufacturing
We carry out the entire process: from purchasing components, through SMT and THT assembly, to final mechanical assembly of the finished product.
Modern machinery and precise assembly
We have advanced SMT and THT lines that ensure high quality and repeatability of electronics production, together with 3D AOI optical inspection.
EMS contract manufacturing process
Project analysis and planning
We thoroughly analyse the customer’s requirements, define the production scope, and select appropriate technologies and materials for delivery.
Supply chain management
At the customer’s request, we organise procurement and order electronic components and printed circuit boards (PCBs) from our trusted suppliers.
SMT and THT component assembly
We perform precise surface-mount and through-hole assembly using modern technologies and AOI optical inspection.
Programming and final testing
We program electronic circuits, perform functional tests and additional compatibility tests in line with the arrangements made with the customer.
Final assembly
We assemble the manufactured electronic devices into enclosures and deliver a fully assembled, sales-ready final product.
Trusted by
What you gain by choosing our EMS services
Designer
We provide support from EMS experts at every stage—from concept and documentation verification, through advice on component selection, to assembly and testing. An individual approach reduces the risk of design errors and ensures a smooth transition to series production.
Manufacturer
Our EMS services work well for both short prototype batches and large series. We ensure on-time delivery, full process repeatability and flexible adaptation to changing production requirements.
Distributor
Finished devices meet high quality standards, are tested, packed and prepared for further sale. We also offer technical support and informational materials that facilitate distribution and professional service for end customers.
Consult your needs with the MERAWEX team
Do you have a project that requires technical, production or R&D support? Tell us about your needs – we will find the best solution together and propose a concrete action plan.
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After receiving your enquiry, we will contact you by phone or email – usually within one business day.
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Your enquiry will be forwarded to the appropriate specialist, who will clarify the requirements and propose a tailored solution.
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If needed, we will conduct additional technical consultations.
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We treat every enquiry individually, so our response will be tailored to the specific issue.
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Submitting the form does not involve any obligations or costs on your side.
Frequently asked questions about EMS services
MERAWEX provides full purchasing and logistics support for components, working with proven suppliers. We can also execute projects based on customer-supplied parts or in a hybrid model—the process is always tailored to individual expectations.
Yes. Thanks to a flexible machine park, we handle both small prototype batches and large serial runs. Our SMT lines and production-planning systems enable quick changeovers and process optimisation for different order volumes.
For over 35 years, MERAWEX has operated in electronics, delivering projects for the industrial, energy, telecommunications and safety-system sectors. This experience allows us to adapt processes to the specifics of a given industry and meet its particular requirements.
In addition to electronics assembly, we offer mechanical assembly, including installation of enclosures, wiring and structural components. We deliver fully completed devices ready for further distribution or use. The process also includes testing and quality control.
Yes. We have an X-ray scanner for automatic component counting. We perform inventory both before production starts and after the order is completed. This gives the customer full transparency and certainty regarding actual component consumption.
Additional information regarding EMS services
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General Terms and Conditions of Sale and Warranty
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