Design and manufacturing of power-supply devices
Development and manufacturing of devices tailored to customer requirements.
From concept to finished product
We offer custom power supplies built to individual customer requirements. We adapt the design to specific electrical, mechanical, and environmental parameters. We design devices from scratch – from consultation, through prototyping, to serial production.
Why do you need a dedicated power supply?
Problem
Some devices or systems require power with very specific, often atypical voltage values. Standard off-the-shelf power supplies designed for general applications (e.g., 5 V, 12 V, 24 V) cannot be used in such cases to provide the required supply voltage.
Solution
We design a dedicated power supply to match the required input voltage and the specific needs of the powered device. We guarantee stable, safe, and energy-efficient operation, fully compliant with the manufacturer’s requirements. As a result, the customer gains confidence that their unique system operates with correct power, without the risk of failures and with maximum performance.
Problem
Via appropriate connectors or communication protocols, the power supply should ensure correct data exchange with the host system or the controller of the entire system. A device is needed in which a specific communication protocol is implemented to integrate with the control or monitoring system.
Solution
We design power supplies equipped with advanced communication interfaces, implementing standard industrial protocols or others according to the customer’s specification. The power supply becomes a fully integrated element of the system, enabling central management, diagnostics, and optimisation of the entire device.
Problem
Standard power supplies are designed for general applications and often do not account for the specific energy-efficiency requirements of a given system. In real operating conditions, their parameters may prove suboptimal, leading to unnecessary energy losses and higher operating costs.
Solution
We design power supplies precisely matched to the load profile of the target device, implementing various operating modes and high-efficiency topologies. In systems with forced cooling, we use microprocessor-based fan speed control, optimising thermal performance and significantly reducing the operating costs of the entire system.
Problem
Off-the-shelf power supplies available on the market do not fit mechanically into the designed device. A solution is needed that is tailored to a specific enclosure, with appropriate connector placement and a suitable cooling layout.
Solution
We develop power supplies mechanically adapted to the device design. At the design stage, we consider the available installation space, connector placement, cooling method, and mounting. With our in-house design team and production facilities, we deliver solutions that fit perfectly into the customer’s enclosure and are ready for installation without additional modifications.
Problem
The power supply used in the device must meet specific legal and industry requirements. Ready-made solutions often lack the appropriate certificates or documentation confirming compliance with standards. A device is needed that will undergo full compliance verification and ensure safe operation.
Solution
We design and manufacture power supplies that comply with applicable standards and regulations. At the design stage, we take into account requirements for safety, EMC, and reliability. We have our own R&D laboratory where we can perform tests and confirm compliance with specific standards. As a result, we deliver solutions ready for certification and deployment in demanding applications.
Design and manufacturing process
After a detailed analysis of the customer’s requirements, our engineering team designs a dedicated power supply in line with the customer’s individual needs. Together we analyse the requirements and define technical parameters, and then we prepare the device concept. Our design office develops prototypes that undergo functional testing. This gives the customer real influence over the form and functions of the solution being developed.
Collaboration stages and standards
Each stage is clearly defined—from documentation development, through testing, to standards compliance assessments. Cooperation with MERAWEX means full transparency and continuous contact with a project owner who coordinates activities and ensures timeliness. Power supplies are tested for safety and compliance with European standards, enabling the customer to introduce the finished solution to the market without obstacles.
Customer benefits
Through this cooperation, the customer receives a technical solution tailored to their needs, developed with the budget and application requirements in mind. MERAWEX provides not only an individual design, but also support in integrating the device into the final system. The end result is a dedicated power supply meeting all technical and formal requirements. The customer gains a proven solution and stable production support with a guarantee of reliable deliveries.
Comprehensive support from design to implementation
Tailored technical solutions
Devices are designed according to the customer’s individual requirements, taking into account the expected budget and required functionalities. As a result, our power supplies are perfectly matched to the customer’s needs.
Professional support at every stage
Throughout the entire device design process, we maintain continuous communication with the customer, taking into account all comments and suggestions on an ongoing basis. We help integrate our power supplies with the customer’s end product.
Full standards compliance
Our power supplies are thoroughly tested and meet formal requirements, which makes it easier to introduce them to the European Union market. This gives our customers confidence that our products are safe and compliant with applicable regulations.
Product design and implementation process
Customer requirements
Together we analyse the customer’s individual needs. We develop an initial concept and present a proposed solution.
Device design
We design power supplies according to the agreed assumptions. We prepare several prototype units.
Prototype testing
The customer receives prototypes for functional testing. At this stage, adjustments to the initial assumptions can be introduced.
Testing and verification
After the customer approves the prototypes, we proceed with the final tests required to issue the EC Declaration of Conformity.
Serial production and deliveries
We develop production documentation and launch production according to the agreed schedule.
Key figures
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What do you gain by choosing a dedicated power supply?
Designer
We provide expert support at every stage—from concept, through design, to production. A dedicated approach means fewer technical issues and compliance with standards.
Manufacturer
Our solutions are designed with scalability in mind—from small series to mass production. We ensure continuity of supply and the ability to adjust parameters if technical requirements change.
Distributor
Dedicated power supplies enable distributors to offer more advanced and unique solutions for different customer segments. We make ordering and inventory management easier, and we provide technical and marketing materials.
Solutions tailored to your needs
We specialise in designing and delivering dedicated power supplies that serve as integral components of systems across various industrial sectors. We support our customers in selecting the optimal power solution, precisely tailored to the application specifics and budget assumptions.
Fire protection
Certified fire power supplies compliant with EN 54-4 and EN 12101-10, providing reliable power for fire protection and building safety systems.
Telecommunications
Floating-operation power supplies and telecommunication power systems, 48 V DC and 230 V AC, intended for telecommunications and data transmission systems, ensuring continuity of operation and high infrastructure reliability.
Power engineering
Dedicated power supplies for telecommunication and protection systems, and guaranteed power solutions with digital communication, ensuring stable voltage and full control of device operation.
Industry
Floating-operation power supplies intended for integration and operation with other industrial devices, ensuring stable and reliable power in industrial applications.
Consult your needs with the MERAWEX team
Do you have a project that requires technical, production or R&D support? Tell us about your needs – we will find the best solution together and propose a concrete action plan.
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After receiving your enquiry, we will contact you by phone or email – usually within one business day.
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Your enquiry will be forwarded to the appropriate specialist, who will clarify the requirements and propose a tailored solution.
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If needed, we will conduct additional technical consultations.
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We treat every enquiry individually, so our response will be tailored to the specific issue.
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Submitting the form does not involve any obligations or costs on your side.
Frequently asked questions about Power Supply Design and Production
To design a power supply perfectly suited to your needs, we require basic data: input and output voltage, load current or power, enclosure type and mounting method. Additional functions the custom power supply is to provide are also important—e.g., cooperation with batteries, communication, signalling. We discuss all these requirements free of charge during initial consultations.
Yes. After the initial specification is approved, we prepare prototypes for testing. If you decide to change the assumptions during trials, we will introduce the appropriate modifications and prepare a new prototype version. Power-supply design is carried out in a way that allows the solution to be adapted to the customer’s changing needs—even at later stages of the work.
Yes. All our products are covered by an EC Declaration of Conformity. We perform EMC and LVD tests in our own laboratory, verifying compliance with applicable standards. At the customer’s request, we can also commission tests at an external accredited laboratory.
Of course. We understand that the power supply is part of a larger system, so we support customers during the final commissioning of the entire device. You can deliver the complete system to us—we will carry out compatibility tests and indicate how to resolve any issues.
Additional information on the design and manufacturing of power-supply devices
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General Terms and Conditions of Sale and Warranty
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